Gear measuring instrument(measuring center) plays a crucial role and significance for gear manufacturing enterprises,which directly determines the quality of delivered products,Jeenoce has incorporated the top three gear measuring instruments of global brands into the new energy gear measuring solution,which combined with its own non-standard design ability,the purpose is to become the last stop to solve all the measurement problems for gear manufacturing enterprises.
By contacting specific points on the gear surface with the ruby probe, the points on the front, back, left and right of the gear are scanned,the coordinate system is established by combining the straight line guided by Angle monitoring and linear grating with the gear center as the origin,one is to calculate the tooth distance and tooth thickness data through the form of probe point puncture,the other is to collect tens of thousands of points and draw the data model of tooth shape through the probe to simulate the motion trajectory of gear mesh,and calculate the deviation,and in order to ensure the accuracy of the results, a temperature compensation system is added.
Principle of Non-Contact Optical Measurement
The optical sensor is used to transmit a beam that scans the gear surface,and the geometric data of the gear surface is obtained by collecting the high-density point cloud data,so as to achieve the effect of rapid measurement.
Principle of Hybrid Measurement
Jeenoce’s Gear Measuring Instrument seamlessly integrates the above two measurement methods to achieve the most efficient measurement in the same gear measurement process.
Jeenoce’s Gear Measuring Center can solve the testing needs of gear measurement,optical measurement,universal coordinate measurement,shape and position error measurement, roughness measurement and profile measurement in a single clamping,and output gear measurement reports according to DIN EN ISO 1101 standard.
The main application areas are concentrated in the automotive(automotive transmission and connection components,engine and shaft components, compressor rotors), aerospace and the emerging robotics industry (epicycloidal gears, harmonic gears), as well as various types of gear tools (expanding rollers, scraping rollers, hobbing cutters, shaving cutters, broaching cutters, etc.), various structures of internal and external cylindrical gear, spur gear, spiral bevel gear (thread), etc.
Detailed measurement parameters include: Tooth thickness, tooth pitch,diameter jump, shape,tooth direction, tooth shape, roundness, straightness, diameter, length, shaft, cylindrical gears, bevel gears, radial and axial section scanning, tangential section scanning, normal section scanning, cylindrical gear tooth pitch measurement, parallelism, roughness (according to DIN EN ISO 4287 (DIN) 4762) standard output), tilt and other parameters.
Modular range | 0.30-20 mm(0.1-20 mm)*2 |
Horizontal measuring range | ±115 |
Maximum diameter of workpiece | 400mm |
Maximum moment of inertia allowed | 5kgm² |
Maximum permissible workpiece weight | 300kg |
Vertical measuring range (Z-axis) | 550（700）mm*7 |
Center distance | 50-800（50-1000）mm*7 |
Gear measurement according to VDI/VDE 2612 SHEET6*6 | Class A |
Total load of the equipment | 0.7kVA |
Equipment net weight including standard components | 2150kg |
Equipment dimensions (length × width × height) | 1535×1630×2200（2350）mm |
Various high-precision sensors (3D nanoprobes) work together to ensure accurate initial data
Temperature compensation technology can ensures stable operation in production workshops with temperatures ranging from 15 to 30°C
Heavy-duty and stable cast iron bed and direct drive motor guide rails ensure no gap measurement
Reserved load balance impact for error caused by workpiece loading
Intelligent control systems and algorithms refine data integrity
Real-time calibration of the influence of environmental temperature changes on measurement accuracy
Normal operation in factory production environments with vibration and dust
Contactless measurement is used to measure gears with soft materials,coatings, high-precision polished gear surfaces, and complex or fragile structures
The contact track of gear meshing is restored through dense data points,which is suitable for dynamic performance testing of high-precision gears in aerospace and other industries
It has a natural advantage in measurement scenarios with high levels of contamination, such as dust and oil pollution,cylindrical gear pitch measurement in compliance with VDI/VDE 2613 Class 1 standards,reducing inspection time by up to 80%
The user interface is simple and intuitive,high user acceptance,and simple training can be used
Password settings can protect different operational data,extremely high security
The tree-structured logic to easily create detection tasks
Enhance noise prediction and reduce quality standards
Accurate and repeatable measurements
Explore the root of the ripple degree to analyze whether the electric vehicle gear is complete
The simulation of the measurement process can be used for predictive analysis to identify potential issues in advance
The report can output the measurement results of full gear parameters
It displays the results graphically through 3D chromatograms, gear profile/tooth direction error curves, contact spot heat maps, etc.
Real-time report output and long-term traceability of data
The measurement results are in line with international testing standards to meet the strict requirements of high-end industries such as aerospace
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