Gear grinding machine is a professional equipment used for machining gears. It can control the automatic machining lathe and special tool combination according to the design drawings to grind the "prototype gear" continuously and finally get the gear products with quality standards,Jeenoce has introduced this batch of gear processing equipment of the world's first brand,which mainly to solve the requirements of high-end gear suppliers in aviation,automobile,mining,construction,industrial gearbox,propulsion device,wind power and other industries to provide high-precision,low-noise,high-quality gear requirements.
Through the preset modeling of a virtual gear that can"engage"with the finished product, the tool group on the disk is controlled to rotate the "prototype gear",the workpiece and the gear rotate when processing the disk,with the central point of the gear as the basic reference point,the gear is continuously processed from the root of the gear to the top of the gear,and a gear product that is completely occlusal with the virtual gear is finally obtained through continuous comparison grinding.
Moreover,the unique QSS technology(by accurately controlling the axial and radial motion of the grinding wheel or the rotation Angle of the gear and other parameters,and changing the position of the grinding point on the tooth surface with specific rules, thus forming a process conducive to reducing the noise and surface structure) and the complementary dry grinding technology(without coolants or direct production is a clean and high-precision gear processing method,which compared with the traditional production method is more environmentally friendly,and the process is also simpler)can improve the product post-processing process and quality to a top level.
Almost perfect machine tool structure
The overall structure is polymerized with very close materials,which can not only resist damping and reduce the influence of external vibration in the production environment,but also avoid the deviation of processed parts caused by temperature changes due to the relationship of materials,and let the heat escape through various circulation means,in the case of ensuring stability,combined with the sensor to detect the temperature through the software to adjust the mechanical structure to offset the error to ensure the quality.
Besides,there are acoustic optimization system (QSS technology), power optimization system and double plane balance system (Jeenoce’s gear grinding machine is based on gear blank and tool wheel two-way rotation processing, so how to offset the eccentricity caused by centrifugal force in the rotation process is a very key system) and other design supplementary processing.
Precision-controlled cooling system
The high pressure pump is used to ensure that the coolant is accurately cooled when the temperature of the gear reaches the set value during the monitoring process, and the thermal expansion coefficient of the gear is kept within the specified range, which can also improve the grinding speed to a certain extent.
Fully automatic control system
The Jeenoce gear grinding machine simply needs you to place the gear blank to be processed on the platform, and input the required parameters of the equipment, the machine will automatically step up the gear blank to start processing, and combined with quality control, data collection, real-time monitoring, automatic correction and other work together.
Flexible and modular design
The Jeenoce gear grinding machine through a variety of module customization to select the final configuration, that is to say, to meet the personalized high standard production at the same time, the price of each equipment is not unique, in maintenance and repair and other follow-up problems can also minimize your waiting time is loss.
It is mainly used in the field of transportation, industrial manufacturing, automation, new energy, heavy industry, precision instruments and other high-end equipment manufacturing field gear processing, mainly including cylindrical gear, bevel gear and special gear processing.
Cylindrical Gear Machining | External gear (high power density gearbox) |
Internal gears (robot cycloidal reducers and industrial transmission systems) | |
Bevel Gear Machining | Spiral bevel gears (automotive and marine gears) |
Helical gears (marine and industrial gearboxes) | |
Special Gears | Asymmetric profile gears (multi-flow parallel shaft gearboxes for the wind power industry) |
Complex geometric shape gears (splined shafts, splined hubs, and clutch gears with pronounced crown teeth) |
Technical parameters and configuration of gear grinding machines (the following is the standard configuration; for customized requirements, please fill out the form and contact Jeenoce engineers for communication)
Maximum Gear Outer Diameter | Ø1600-2000mm |
Minimum Root Diameter | Ø0mm |
Axial Travel | 1000（1500/2020）-1500（2020）mm |
Machining Range Above Worktable (Min-Max) | 500-2000（2520）mm |
Distance from Worktable to Top (Min-Max) | 650-2030（1100-2600）mm |
Tooth Height | 100 (60/20) mm [K-type optional grinding head] |
Module Range | approx.1-45 |
Pressure Angle | unlimited |
Helix Angle | -45°/+120° |
Worktable Diameter | Ø1250-1500mm |
Maximum Worktable Load | 14000kg |
Worktable Center Hole (Diameter × Depth) | Ø370×400mm |
Worktable Rotation Speed | 0-25rpm |
Diamond Dressing Roller (Diameter × Depth) | Ø120×26（Ø160×13）mm |
Machine Dimensions (L × W × H) | Approximately 7700 × 7500 × 4300 (4800/5300) mm |
Total Machine Weight | Approximately 37,000-42,000 kg |
Internal Gear Grinding | Customization options |
Machine Tool Configuration Table
External Gear Grinding | Precision grinding with small wheels (K-type grinding head) |
Large module grinding | |
External tooth measurement | |
Internal Gear Grinding | Straight internal gears |
High helix angle gears | |
Internal gear measurement |
Jeenoce Gear Grinding Machines,sourced from a leading German manufacturer,more than 200 gear processing patents
Participated in the formulation of international standards,and won the authoritative recognition of "Industry 4.0" award
With a piece of equipment, we have the "inspection exemption certificate" of gear manufacturing in Europe and the United States
Served many manufacturers in high-end industries such as aerospace, automobile manufacturing, mining and mineral transportation, industrial gear parts, ship propulsion devices and new energy wind power
Provide gear machining solutions from design to delivery
Accompany customers throughout the process to turn gear samples into finished products
Not just the equipment, but unlimited technical support
Provide satisfactory mature product solutions to customer's Party A
High precision mechanism design and control system enables continuous acceleration of production efficiency
A number of patented technologies and 100 years of research and development experience make the accuracy to a higher limit
"Virtual Meshing" technology makes the quality of gears close to the "perfect level"
Fully automated processing mode extinction of manual intervention error
Integrated processing and measurement to ensure that the gear processing process is correct
The measurement feedback data can correct errors in real time to ensure stable machining process
Closed-loop production maximizes product reliability
Each process data from blank to finished product can be traced back with one click to quickly locate the problem
Multi-dimensional analysis of complex data such as gear accuracy,load distribution and noise spectrum
Using graphical interactive interface and modular function design for easy operation by simple training
The modular configuration adapts to your needs,reducing additional equipment purchases
Industry cutting-edge technology and excellent quality can let you have to consider the replacement problem
Can process almost all types of gears to expand your profit range
The production cost of a single product is much lower than that of other brands, which can obtain stable long-term returns
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