The fastest PCB depaneling machine in the electronic processing field
A PCB depaneling machine, literally is a machine functioning as a “depaneler”,With the rapid development of current electronic industry,the SMT presents itself has become extremely competitive in modern society.
Therefore, the name of “PCB depaneling machine” specifically denotes the specialized equipment for PCB depanelization of the entire SMT process.
As a positioning solution integrator for SMT, Jeenoce partly attributes the development of SMT whole line solve system to the introduction of imported depaneling machine from a German manufacturer which is recognized as the fasted depaneling machine for electronic processing.
How the PCB depaneling machine works?
Laser depaneling machine is almost the sole kind of device which irradiates the circuit board by dense laser beams and instantly fuses the exposing part of the circuit board.
However, other kinds of depaneling machines mainly basically achieved by mechanic segmentation, whose difference leads to the extensive varieties of depaneling equipment due to the distinctions of stress magnitude and operation measurement.
Compared with those expensive laser depaneling machines,and the milling cutter and the sawing type separator are preferred by common industrial mass production.
And the former-milling type gains wider usage range for its fewer limits of segmenting capability.
The introduced depaneling machine of Jeenoce combines two modes of milling cutter and sawing type.
Apart from the mechanic segmentation, fully automated depaneling machine is adopted, which can realize more accurate segmentation with marking of starting point and compares it with CAD drawings by strong algorithm.
Development of the PCB depaneling machine
Depaneling machines have evolved along with SMT industry which emerges with the explosive growth of the electronic field in the 21st century.
It has gradually developed from solely serving the military and high-precision industries in the 1980s to industrial, automated and intelligent production.
And also grow from simply mechanic segmentation and manual operation to basically full-automated operation nowadays.
Currently, the biggest challenge for the PCB depaneling machine is the dilemma between adaptability to precision, stress and increasing of efficiency, which can not be obtained simultaneously.
Considering this factor, the combination of milling cutter type and sawing type of depanelization probably is undoubtedly the optimal solution to mass industrial production, before the issues of speed and black edges are solved with laser technique.
Varieties of PCB depaneling machine
There are diverse kinds of depaneling machine: routing depaneling machine (V-cut type), stamping separator, side-cutting depaneling type, milling cutter type and sawing type of depanelization and laser depaneling machine, which are classified by precision, efficiency, stress, price and many other factors.
For the low-end market, routing, side-cutting and stamping types of depaneling machines are suitable because of the market’s low requirement for accuracy, stress, surface treatment and others, and limited budget.
By contrast, for mid-and-high-end manufacturers with mass production, their complex cutting paths are more fit for milling type and sawing type of depaneling machines.
The machines adopted by Jeenoce possess low cost of usage and maintenance, high efficiency and high yield rate, contributing to more saving with low cost through the entire production cycle,which the laser depaneling machine is temporarily applied in the scenarios with high added value.
Applicable industries
Depaneling machine is divided into offline and inline types.
In the 3C field, rigid PCB is used for high-precision cutting of mainboards such as mobile phone, while flexible PCB is used for wearable devices, etc., requiring low-stress segmentation.
And PCB process for automotive electronics requires measures of static-proof and dust-proof.
Besides, the experience of Jeenoce’s collaboration with automative-grade enterprises demonstrates that rather much remaining dust on medical machines determines its being more appropriate to laser depaneling device instead of mass production.
Jeenoce can maintain the highest stability of up to 98% in aerospace industry.
In the new energy field, most PCB substrates are large-size thick board,and Jeenoce is also able to directly tackle the cutting problems of aluminum and copper substrates.
How to choose a suitable PCB depaneling machine?
Product type | Product output | Segmentation system |
High | Low | Offline |
Low | Low | Offline |
High | Low/Medium | Offline |
Low | High | Inline |
High | Medium/High | Inline |
To choose a suitable depaneling machine,firstly,determine whether you need an inline or offline equipment according to the above table.
And then then based on factors such as your accuracy, efficiency, dust suction, material of PCB circuit board, etc,as well as the requirements of the Party A, determine the type of depaneling machine.Please choose an appropriate brand like Jeenoce as your partner.
Technical data
Equipment dimensions(mm) |
|
Width | 1300 |
Height | 1850 |
Operator height | 950 |
Weight(kg) | 1500 |
Speed of axes(mm/s) |
|
Speed X-axis and Y-axis | 2000 |
Speed of Z-axis | 1000 |
Accuracy (mm) |
|
Repeat accuracy | ±0.02 |
Positioning accuracy | ±0.02 |
Work space(mm) |
|
Maximum acceptable PCB motherboard size | 430×350 |
PCB thickness | Generally,0.5-3.2 |
Maximum product height | 10-20 |
PCB materials | EM1、FR2、FR3、FR4、FR5 and MI-660 4.1-1984 |
Technical availability | ≥98% |
Noise level | ≤72db（A）within 1.2m |
For more requirement, please fill in the form to inquire or move to the personalized service interface.
Core advantages of Jeenoce PCB depaneling machine
High speed---- the fastest PCB depaneling in electronic field
The X, Y, Z-axes magnetic levitation high-speed linear motors work along with a high-speed and precise motion control system.
The integrated dual mode of milling and sawing types of depanelization can realize smooth switching to each other and flexibly adaptation to different depaneling needs.
The dual-shuttle system greatly compresses the overall operation to increase production efficiency maximally.
Astonishing cutting precision
The powerful software system algorithm can precisely control the segmentation force to adapt to materials of different hardness and thickness.
Ensure stable cutting of the complicated and delicate segmentation path by precisely controlling them.
Cutting precision can limit a ±0.02mm margin of error, ensuring the dimensional accuracy of precision electronic components after cutting.
Repeat precision can limit a ±0.02mm margin of error, ensuring the consistency of cutting precision of each PCB substrate during mass production.
Suitable for the fields with high requirements such as aerospace, medical electronics, automobile industry, medical pharmacy and so on.
Simple maintenance for entire production cycle
Maintenance for the main axes of core components is easily enough to take only several minutes, requiring no professional personnel and possessing low operation threshold.
It can work stably for an extended period of time,and reducing the risk of downtime to guarantee normal production.
High stability of equipment is ensured with time-honored quality of the German engineering team.
German-imported high-power dust collection system
Dynamically adjust the brush and interface to construct a relative vacuum space for actively absorbing dust.
The powerful industrial dust suction device can collect most remaining dust after PCB cutting.
Its excellent specification exceeds the standard of VDA19-1 of the German Automotive Industry Association, suitable for industries with high requirement of cleanliness such as the automotive electronics.
Strengthened specialized capability for material segmentation in the new energy field
Simultaneously cut flexible printed circuits (FPC) and aluminum-based circuit boards (MCPCB) without replacing instruments.
With multiple functions, the single device is a mixture of a milling depaneling equipment (for high-precision curving cutting), a sawing depaneling equipment (for efficient straight cutting) and a customized depaneling device with special materials.
Accurately respond to the special circuit board production needs with the new energy vehicles’ growth, seizing the opportunity of incremental market.
It covers many fields such as consumer electronics, automotive electronics and industrial control, etc., improving order coverage and customer stickiness.
Multi-functional magnetic fixture (optional)
Shorten the traditional several-week cycle of “designing fixture to open-mold manufacturing” to the minute level.
A set of magnetic fixture can adapt to dozens to hundreds of PCB boards with various dimensions and shapes through digital step pins.
It can replace the traditional mode of “one product, one fixture” to avoid the high cost of endless customized special fixtures.
It is especially suitable for scenarios where with frequent iterations during the R&D stage, saving fixture purchase and inventory management costs.
Customized on demands
The modular structure of the whole machine can make parts freely be combined like “Lego”.
Customize on the basis of special needs of clients from different businesses (customer electronics, automotive electronics and semiconductors).
The flexible investment with controllable costs does not require the one-time purchase of full-function equipment.
When a single module breaks down, it can be disassembled and replaced independently, avoiding downtime of the entire machine for maintenance.
During technology renovation, single modular parts can be upgraded independently to extend the service life of the equipment.
Fantastic technical capabilities and service experience
Jeenoce positioning solution integrator can provide a one-stop intelligent upgrade project on the basis of your requirements.
The full-process accompanying services including pre-sales communication, problem-solving, solution-presenting, project-acceptance,project- inspection, project-delivery and after-sales issues, which is a whole-process accompanied service.
