In order to overcome the limitations of existing AOI equipment, the industry has made various attempts, but it is difficult to find a solution.
JEENOCE's Zenith 3D AOI series overcomes this problem by using the independently developed True 3D patented technology.
It can not only perform three-dimensional measurement and inspection of the shape of components, but also measure and inspect solder joints, patterns, and foreign matter detection on assembled PCBs.
In addition, through artificial intelligence (AI) technology, we not only overcome the existing 2D and 2.5D problems, but also overcome the weaknesses and detection problems of AOI that claims to be 3D.
With the introduction of new products, printed circuit boards are becoming more and more complex.
This makes the role of AOI equipment in the production line of electronic products even more important.
Although there are various 2D, 2.5D and 3D inspection equipment on the market, there are many problems such as false alarms and poor leakage.
JEENOCE's Zenith AOI series overcomes the detection difficulties such as shadow effects or scattering of adjacent components and is a true 3D AOI solution.
The Zenith AOI series is the only solution in the industry that can provide inspection result values according to IPC-610 (standard requirements for electronic assembly acceptability).
Based on Gaoying Technology's perfect 3D measurement and inspection technology, it not only provides high-quality component inspection, but also provides a wider inspection area.
Zenith uses 3D measurements to detect and identify various defects.
Based on quantitative True 3D measurements, it provides reliable inspection results with high accuracy and repeatability.
Using PCB Gerber data, JEENOCE's 3D AOI system can measure the appearance and solder joint of components according to IPC-610 (standard for electronic assembly acceptability requirements).
This can reduce the gold plate or time-consuming manual setting procedure operations that are usually required.
You can set the test conditions as defined in the IPC-610 parameters, and you can choose between Class I, Class II, and Class III for testing.
The flagship model Zenith2 is equipped with JEENOCE's advanced visual algorithm and innovative technology "3D side view camera", which expands the inspection coverage.
Zenith 2 is equipped with a powerful side view camera (multi-angle) that can quickly measure and analyze defects in various hidden or obscured components (leadless components, connector components, SOJ, QFN, partially obscured components, etc.), supporting a wider inspection area.
With unique three-dimensional technology, Gaoying's innovative 3D AOI solution not only realizes defect detection, but also realizes innovation in quality control.
Combining world-class 3D Profilometry technology with artificial intelligence (AI) technology, we provide true automatic programming.
Based on the innovative 3D geometry, the automatic programming function recommends relevant inspection conditions based on 3D measurement data.
With self-diagnostic capabilities, operators can take preventive actions through predictive maintenance to reduce production process interruptions, increase uptime and ensure optimal equipment performance.
– Self-diagnostic function uses a unique module to perform regular checks on key equipment items such as 3D/2D light intensity, PZT feed, height accuracy and XY offset values.
This led to KSMART solutions and its continued utilization of data and connectivity.
KSMART Solutions focuses on data management, analysis and optimization, while automating processes with the help of artificial intelligence.
It collects data from the entire factory line to detect defects, optimize in real time, enhance judgment and trace problems to improve processes, improve quality and reduce costs by eliminating discrepancies, false positives and omissions.
Process Optimizer (KPO)
KPO is an artificial intelligence (AI)-based real-time process optimization solution that analyzes and optimizes printing and placement processes based on unique 3D measurement inspection results and the main process variables proposed by advanced Deep Learning technology.
It can identify the root cause of poor installation in each module of the SMT process (mounting head, nozzle, material rack, tray, component, etc.).
KPO Mounter uses Gaoying's unique artificial intelligence (AI) technology, combined with the cause analysis information of process defects, to help users take measures quickly and accurately to maximize production quality and efficiency.
The perfect inspection solution for large long board substrates such as 1.300mm LED light boards, and can be expanded to 1.800mm with long board options.
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