Four Skills on How to Save Electricity and Energy in Reflow Welding

Reflow soldering relies entirely on electric heating, and the power consumption of reflow soldering is usually relatively high. How to reduce the power consumption of reflow soldering is a factor that reflow soldering manufacturers must consider. JEENOCE reflow soldering will explain how reflow soldering can save electricity and energy from the aspects of insulation performance of reflow soldering equipment, sealing of furnace chamber, air extraction and exhaust, and maintenance.

1、 From reflow soldering thermal insulation performance to energy saving and energy saving

Touching the surface of the reflow soldering equipment (corresponding to the reflow zone) should not feel hot (the surface temperature should be below 60 degrees). If you feel hot, it indicates that the thermal insulation performance of the reflow soldering furnace is poor, and a large amount of electrical energy is converted into heat energy, causing unnecessary energy waste. If in summer, the heat energy lost in the workshop will cause the temperature of the workshop to rise, and we have to use air conditioning devices to discharge this heat energy outdoors, which directly leads to double the energy waste. Integrity Weiye reflow soldering uses imported rock wool and thickened furnace compartment space to reduce heat loss during reflow soldering.

2、 From the sealing of the reflow soldering furnace chamber to energy-saving and energy-saving

The warping of the furnace chamber and the leakage of equipment can directly cause a linear increase in the amount of nitrogen used for electricity. Therefore, the sealing of reflow soldering equipment is crucial for controlling production costs. Practice has shown that a small leak, even a leak hole the size of a screw hole, can increase the nitrogen consumption from 15 cubic meters per hour to 40 cubic meters per hour. Integrity Weiye reflow soldering fully adheres to energy-saving production processes in this regard, ensuring good sealing of the reflow soldering furnace.

3、 Energy saving and energy saving achieved through reflow soldering and exhaust installation

If the equipment does not have a good flux management system, and the discharge of flux is entirely completed by suction and exhaust, then the equipment also emits heat and nitrogen while extracting residual flux, which directly leads to an increase in energy consumption. Integrity Weiye reflow soldering exhaust system with flux management system.

4、 Considering Power Saving and Energy Saving from the Maintenance Cost of Reflow Welding Equipment

Reflow soldering furnaces have extremely high production efficiency in large-scale continuous production, capable of producing hundreds of mobile phone circuit boards per hour. If the maintenance interval of the furnace is short, the maintenance workload is large, and the maintenance time is long, it will inevitably occupy a lot of production time, resulting in waste of production efficiency. In order to reduce maintenance costs, lead-free reflow soldering equipment should adopt modular design as much as possible, providing convenience for equipment maintenance and repair.