Which method of PCBA plate splitting of milling cutter plate splitting machine can replace manual work, with minimum stress and more reliable quality? Reduce scrap rate?

Release time:2022-04-15Publisher:Jeenoce

The main purpose of the design investment of factory automation and intelligent factory in our electronic manufacturing industry is to save labor costs, improve product yield, reduce operation intensity and effectively and reasonably arrange production, so as to achieve the effective coordination of various processes and the best operation of the factory.


Secondly, it can control the inventory and reduce the waste in the production process and the loss caused by transshipment. The introduction of high-precision automation equipment (SMT full-automatic milling cutter PCBA splitter) by electronic factories in our industry is also to reduce manual participation and improve product quality and consistency.


Ten years ago, the development of SMT patch and dip plug-in welding manufacturing industry was not as rapid as today. The labor cost of milling cutter plate splitting machine was relatively low, and there were certain technical barriers in automation equipment technology, with relatively high cost. Most factories chose low labor cost mode in the pursuit of short-term interests.


With the maturity of automation technology and the increase of labor cost year by year, automation is one of the most effective means to reduce costs and improve profits on the premise of the decline of profits of electronic products.


At present, all kinds of high-tech industries are developing and growing, and the circuit board industry is also booming. However, with the rapid development of the electronic industry, equipment manufacturers are facing more and more new challenges. Yixie PCBA circuit board automatic splitting machine has maintained a leading position in the market with excellent precision, speed and process stability.


With the global 5g commercial pace approaching, the demand for network construction and terminal replacement is accelerating! In the 5g era, all things are interconnected, milling cutter board splitting, locomotive networking and automatic driving. Automotive electronics is also expected to usher in high growth; In the future, 5g is too important! China Unicom is based on 5g. 5g is needed for cars, bank payments, clothing, food, housing and transportation, and many high technologies are based on 5g.


With the upgrading of smart phones, automotive electronics and other products, EMS manufacturers must constantly improve process technology and keep up with the trend in order to meet the demand of electronic products for supporting supply chain.

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For smart phones, thinness, versatility and high performance are long-term development trends, requiring EMS manufacturers to complete SMT mounting process on smaller size and multi-layer stacked PCB; In order to meet the requirements, EMS enterprises need not only to introduce new equipment and new technology, to ensure the overall manufacturing capability and the advanced technology of production, but also to train professional talents to develop, implement and manage new processes.


With the miniaturization of electronic products, PCB double-sided multi-layer and high-density interconnection between layers, the number of components per unit area has increased significantly, and the gap margin at the board edge has become smaller. In addition, the diversity (abnormity) of PCB shapes puts forward higher requirements for the splitting process. Compared with the traditional methods such as hand folding and stamping, the full-automatic milling cutter PCBA plate splitting machine has the following characteristics:


① The cutting stress is smaller, about 1 / 10 of stamping type and 1 / 100 of hand folding;


② Carry out cutting in various shapes such as straight line and arc, and the constraint of milling cutter dividing machine on substrate design is greatly reduced; The software can be used for rectangle, copy, translation and rotation, multi-point modification, and has fast shape programming such as point, straight line, arc, circle, curve and square, which can effectively improve the programming speed of irregular shape and save programming time.


③ High cutting precision, smooth cutting surface without burrs;


④ Compared with the stamping type, the operation cost is greatly reduced.