Daily maintenance and repair of vacuum cleaner of PCB milling cutter dividing machine

PCBA board will produce a lot of dust when it is cut by milling cutter and plate splitter. In view of this problem, manufacturers generally have supporting vacuum cleaners, but we still need to understand the characteristics of good vacuum cleaners, and share the vacuum cleaner maintenance and daily troubleshooting of PCBA milling cutter and plate splitter.

Introduction to the vacuum cleaner of milling cutter plate splitting machine:

The split board machine vacuum cleaner is used in an environment with a very high safety factor. Its machine noise DB is very low. It is suitable for a quiet environment. It has high working reliability, can be competent for heavy cleaning work, and has explosion-proof function.

It is generally used in the cleaning of machine table surface in various production industries or fields such as electronic products and vacuum suction cleaning of dust after PCB slitting.

Features of vacuum cleaner for milling cutter plate splitting machine:

1. Low noise, durability and high efficiency: the dust collector of the dividing machine adopts a brush to collect dust, so that the fan can withstand high working temperature, improve the reliability and service life of the fan, and make the machine work continuously for a long time. 7 × 24 hours.

2. High filtration efficiency: the large filter element area enables the machine to ensure the best air flow rate, and the manual filter rapper makes it very easy to clean the filter.

3. Modularization: filter screen self-cleaning system, high efficiency filter and bag waste treatment system are optional devices.

4. Simple operation and maintenance: the super large volume garbage can is equipped with a fast and simple garbage dumping system, so that the garbage can be easily emptied. Compact structure design and strong stability.

5. High filtration efficiency: the filter has a large surface area, which can ensure the best filtration effect when filtering dust. High efficiency filter and garbage bag are optional.

6. Compact and elegant design: the fuselage adopts symmetrical balance design, which is very beautiful and fashionable.

7. A stainless steel silencer is installed at the air outlet of the motor to give you a quieter working environment. The machine can work continuously and filter the discharged air.

8. When the built-in cyclone separator and manual dust vibration are used to clean the filter element, the filter can be cleaned only by gently shaking the handle to the left and right. It can also be cleaned under the startup state.

9. The separated dust collection bucket is convenient and fast to remove dust and avoid secondary pollution to the environment.

Wide application of vacuum cleaner:

Large warehouses, workshops, factories, mechanical equipment supporting dust collection, etc. can absorb: welding slag, grinding and derusting dust, mixture liquid, dust, sand, particles, iron filings, sawdust, cutting fluid, paint powder, etc

Application fields: Aviation plate splitting machine, agriculture, shipyard, construction and engineering, cement, brick and related industries, chemical pharmacy, ceramic plate splitting machine, general cleaning, electronics, food, foundry, glass plate splitting machine, gold and ore, transportation, incinerator, plate splitting machine equipment maintenance, laser technology, mechanical plate splitting machine, metal processing, OEM (original equipment manufacturer), wine Paper mills, plastics and rubber, recycling and environmental processes, textiles, wood processing, liquid treatment and other environments.

Maintenance method of vacuum cleaner of milling cutter plate splitting machine

1、 First, let's introduce the preparations for the use of the divider vacuum cleaner:

1. Check whether the power cord, plug, switch and other parts of the vacuum cleaner are damaged, otherwise they need to be repaired or replaced;

2. Check whether the bucket body of the vacuum cleaner is cleaned and whether all accessories (straw, raking head, dust grid bag, etc.) are blocked;

3. Check the suction condition of the vacuum cleaner and confirm whether it is normal. Otherwise, check the connection position of each connecting part and whether the sealing ring of the head base is in good condition;

4. Check and confirm the cleaning task of the working environment. If dust is collected, install dust bags.

2、 Precautions during operation of milling cutter dividing machine and vacuum cleaner:

1. Check whether the motor plug of the vacuum cleaner is plugged in well and firmly, otherwise the motor operation fluctuates after power on, resulting in insufficient suction and affecting the service life of the motor;

2. The motor, such as motor, shall be flexibly controlled during dust collection. If only one motor or two motors are required to achieve the purpose, there is no need to start another motor. If a large area is cleaned, three motors shall be used as far as possible.

3. In the process of using the vacuum cleaner, the power connection shall not be too long, the power cord shall not be lengthened without permission, and the wire diameter shall not be less than the requirements of the machine. At the same time, the power cord shall not be looped to produce a magnetic field, resulting in insufficient use voltage of the machine;

4. Pay attention to the change of the motor noise of the vacuum cleaner. If the motor noise is sudden and deep, it is necessary to check each connecting pipe or the capacity is full. At this time, it is necessary to clean the objects in the pipe or bucket. There is also a loud noise, that is, the vacuum cleaner motor has a problem and needs to be repaired in time.

5. When the dust collector sucks dust and needs to be cleaned, the machine head shall be removed. The machine shall not be placed upside down to ensure that the dust does not enter the motor and that no corrosive objects enter the motor to avoid damage.

Common maintenance problems and methods of milling cutter plate splitter vacuum cleaner:

Dividing machine vacuum cleaner is a common cleaning tool on the dividing machine. It has a complete set of relevant supporting facilities. It can be used for waste collection, air filtration, purification and cleaning in the process of plate splitting machine production, and can also be used with supporting cleaning facilities at the same time. Connected with other supporting cleaning facilities, the dust and debris generated during production can be filtered, which can protect the health of cleaning personnel to a certain extent.

Due to the clean environment of the split board machine vacuum cleaner, there are often some small problems with the split board machine vacuum cleaner. Let's teach you some common problems and maintenance methods of the board splitter vacuum cleaner, so that when the following problems occur, you don't need to find professional maintenance personnel.

1. Suck machine's work is not enough.

Sometimes, the vacuum cleaner feels very difficult to use and the cleaning force is not enough. The problem is actually very simple. When the dust bag is full or the micropores of the dust bag are blocked, the garbage can't go in. At this time, the dust collector of the dividing machine shall be disassembled, the dust collecting bag inside shall be replaced, or the dust in the hose shall be cleaned.

2. The filter bag is blocked

Because the filter bag is easy to stick dust, it is necessary to shake the ash frame often and shake off the dust on the flannelette.

3. Problems with the parts of the vacuum cleaner and the parts of the plate dividing machine vacuum cleaner are the main problems that the milling cutter plate dividing machine vacuum cleaner does not dust

First, check whether the fan of the distributor vacuum cleaner is loose. If so, tighten the fan. Lubricating oil can also be added between the fans to make the fan rotate more smoothly. The seal between the top cover and the middle shell shall be tightened with screws.

The gasket around the motor shall be replaced frequently, and it shall be tightened in time in case of looseness.

4. The dusty rotary brush is loose or damaged.

If the rotary brush is broken, the motor will still rotate, but the suction of the divider vacuum cleaner will be weakened. At this time, the rotary brush shall be disassembled again, and the position of the rotary brush and the unit shall be adjusted to make the rotary brush bristles fully rub with the ground. In this way, the dust effect will be good. Or replace with a new rotary brush.