The Limitations of X-RAY Detection Technology and the Innovative Countermeasures of Jienuo Electronics
Release time：2024-08-08Publisher:Jeenoce
Core Keywords: X-ray, Jienuosi Electronics, Nordson
Date & Source
Publication Date: 2024-08-08
Source Indication: Authoritative Technology News | Officially Released by Jienuosi Electronics
In today's highly developed smart manufacturing sector, X-RAY (X-ray) inspection technology, with its powerful penetration and non-destructive characteristics, holds a pivotal position across various industrial links such as capacitors, resistors, semiconductors, LEDs, lithium batteries, and the SMT supply chain. However, behind the widespread application of any technology lies an in-depth exploration of its limitations. This article aims to systematically analyze the limitations of X-RAY inspection from a professional perspective and introduce how Suzhou Jienuosi Electronics Co., Ltd., relying on its agency of Nordson branded X-RAY equipment and its own expertise in smart manufacturing, provides innovative solutions for the industry.
I. Analysis of X-RAY Inspection Technology Limitations
Material Density Similarity Issue: X-RAY imaging relies on the difference in X-ray absorption by different materials. When the densities of two materials are similar, their contrast in X-ray images significantly decreases, increasing the difficulty of differentiation. For instance, certain types of plastics and metal alloys may exhibit similar gray-scale distributions under X-rays, affecting inspection accuracy.
Thickness and Density Limits: For extremely thick or high-density materials, such as lead plates or certain heavy metal components, X-rays may not fully penetrate, or the signal may attenuate significantly after penetration, resulting in degraded image quality and difficulty in forming clear internal structural images.
Inadequate Surface Feature Detection: X-RAY inspection primarily focuses on internal structures. For microscopic scratches, wear, or corrosion defects on material surfaces, as they do not significantly alter the X-ray penetration path, detection effectiveness is limited.
Dynamic Inspection Challenges: X-RAY inspection typically requires the inspected object to remain stationary to ensure image clarity and accuracy. For rapidly moving or unstable objects, dynamic inspection poses a significant challenge.
Material Type Restrictions: While X-rays can penetrate soft or liquid materials, their analytical power for detecting subtle defects in liquids or the internal structures of soft materials is inferior to specialized techniques like ultrasound or MRI.
Electrical Performance Assessment Deficiency: X-RAY inspection cannot directly evaluate the electrical performance of electronic components, such as the continuity of conductive paths on circuit boards or the operating state of transistors, requiring additional electrical performance testing methods.
Insufficient Microstructure Resolution: Although X-ray diffraction technology can analyze material crystal structures, conventional X-RAY imaging remains insufficient in revealing nanoscale microstructures.
II. Jienuosi Electronics' Innovative Coping Strategies
Faced with the limitations of X-RAY inspection, Suzhou Jienuosi Electronics Co., Ltd., leveraging its agency of Nordson branded X-RAY equipment and expertise in smart manufacturing, has adopted the following innovative strategies:
Multi-Technology Integration: Jienuosi Electronics combines X-RAY inspection with other detection technologies (e.g., ultrasound, infrared thermography, CT scanning) to form complementary advantages, achieving comprehensive and multi-layered inspection for various materials and product forms.
Automated Inspection System Integration: The company's self-developed automated inspection system efficiently integrates X-RAY inspection equipment, enabling automated and intelligent inspection on production lines, thereby improving inspection efficiency and accuracy.
Customized Solutions: Tailored to specific inspection requirements across industries and products, Jienuosi Electronics provides customized inspection solutions, including equipment selection, system integration, and software customization, to maximize inspection effectiveness.
Continuous Technological Innovation: Jienuosi Electronics maintains close collaboration with global leaders like Nordson, continuously introducing new technologies and equipment to drive the continuous innovation and development of inspection technologies.
In conclusion, despite the limitations of X-RAY inspection technology, with the efforts of professional enterprises like Suzhou Jienuosi Electronics Co., Ltd., through technological innovation and multi-technology integration, these restrictions are gradually being overcome, providing the smart manufacturing sector with more efficient and precise inspection solutions.
