In the precision battlefield of electronic manufacturing, PCB (printed circuit board) splitter is undoubtedly a key tool to improve production efficiency and quality.

Release time:2024-08-02Publisher:Jeenoce

Today, we walked into Suzhou Jinnuo Electronics Co., Ltd., a pioneer in intelligent manufacturing, driven by technological innovation, and committed to providing customers with comprehensive digital factory solutions. Especially with its introduction and deep optimization of the German imported SCHUNK board splitter, it is redefining the efficient standard of PCB board splitting with its outstanding performance.

  What affects the efficiency of partitioning?

  Characteristics of PCB board:

  Thickness: The thickness of the PCB board has a significant impact on cutting efficiency. Generally speaking, the thicker the board, the more time and energy are required for cutting, resulting in relatively lower cutting efficiency.

  Hardness: The hardness of the PCB board is also an important factor. Boards with higher hardness are more difficult to cut, requiring longer cutting time and greater cutting force, resulting in a decrease in cutting efficiency.

  Number of cutting points: The more cutting points there are, the more areas the board needs to be divided, which naturally increases the total time required for cutting and reduces cutting efficiency.

  Configuration and performance of the plate splitter:

  The speed of high-speed electric spindle: The cutting machine mainly relies on the high-speed rotation of milling cutters and cutting tools for cutting, so the speed of high-speed electric spindle is one of the key factors affecting cutting efficiency. The higher the rotation speed, the faster the cutting speed, and the higher the efficiency.

  Equipment stability and reliability: The stability and reliability of the splitting machine are crucial for sustained and efficient production. If the equipment frequently malfunctions or shuts down, it will seriously affect production efficiency.

  Automatic tool changing function: The slitting machine with automatic tool changing function can automatically perform tool changing operation when the milling cutter reaches its service life or is damaged, thereby avoiding the tedious and waiting time of manual tool changing and improving cutting efficiency.

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  The processing method of the splitting machine:

  Dual platform operation: Compared to single platform operation, the dual platform splitting machine adopts an alternating working mode, which can reduce the waiting time for board replacement in the middle and improve cutting efficiency.

  Programming path optimization: By improving the programming path, the PCB board cutting machine can be made more efficient. For example, using an automatic scanning imaging system can greatly improve the efficiency of finding points during the editing process.

  Skills and training for operators:

  Proficiency in operation: The proficiency of employees in operating equipment has a significant impact on the production efficiency of the splitting machine. The correct operation of professional technicians can not only improve production efficiency, but also ensure product quality.

  Professional knowledge training: Strengthening the professional knowledge training of operators is conducive to improving the efficiency, intelligence, and specialization level of the plate splitting machine.

  Workflow and Production Management:

  Batch production: Batch production of similar PCB boards can reduce setup and switching time and improve production efficiency.

  Automatic loading and unloading: Using automatic loading and unloading equipment can reduce manual intervention, save time, and improve production efficiency.

  Reducing waiting time: Ensuring that materials and tools are available when needed, reducing waiting time, is also key to improving production efficiency.

  Daily maintenance and upkeep:

  Regular maintenance: Regular comprehensive inspection and maintenance of the splitting machine can maintain the good condition of the equipment, extend its service life, and also help improve production efficiency.

  Shock SCHUNK Splitting Machine: A Double Leap in Efficiency and Accuracy

  As one of the star products of Innolux Electronics, the efficient production of the SCHUNK splitter is reflected in the following aspects:

  Top technology, leading automation: Innolux Electronics has partnered with Germany's Sunk to integrate cutting-edge automation technology into the design of the plate splitter. The highly automated operation process not only significantly reduces manual intervention, but also achieves a significant improvement in production efficiency. Compared with similar products in the market, SCHUNK slitting machines have become the best choice for improving production efficiency due to their faster response speed and higher degree of automation.

  Precision cutting, quality assurance: Using a high-precision cutting system, SCHUNK slitting machine ensures precise and error free cutting every time. This not only avoids the errors that may be caused by traditional manual operations, but also ensures the processing quality of PCB boards, winning the trust and praise of the market for the enterprise.

  Flexible adjustment and strong adaptability: Faced with diverse production needs, SCHUNK slitting machines have demonstrated strong adaptability. Its adjustable design enables the device to easily handle PCB boards of different sizes and shapes, thereby expanding the production range and improving production flexibility.

  Stable and reliable, reducing downtime: JNOS Electronics has extremely strict quality control over SCHUNK slitting machines, using high-quality materials and advanced manufacturing processes to ensure the stability and reliability of the equipment. This directly reduces downtime caused by equipment failures, further improving production efficiency.

  Jinnuo Electronics: A Solid Backend for Intelligent Manufacturing

  As an outstanding promoter of SCHUNK splitter machines in China, JNOS Electronics not only provides high-quality products, but also offers customers a one-stop solution from consulting, design, installation to after-sales maintenance with its profound accumulation in the field of intelligent manufacturing. The company's strong technical team and comprehensive service system provide strong support for customers' production and assist enterprises in achieving digital transformation and upgrading.

  Why is the efficiency of the SCHUNK splitter machine higher?

  The reason why the SCHUNK slitting machine can stand out among many competitors lies in its technological innovation and excellent quality. The comprehensive advantages of automation level, cutting accuracy, adjustment flexibility, and stability together constitute a powerful driving force for improving production efficiency. With the careful promotion and technical support of JNOS Electronics, SCHUNK splitter machines are gradually becoming an indispensable and efficient production tool in the electronic manufacturing industry.

  In summary, Suzhou Jinnuo Electronics Co., Ltd. is leading the PCB processing industry towards a more efficient and intelligent future with its outstanding intelligent manufacturing capabilities and the outstanding performance of the SCHUNK splitter. In today's pursuit of both production efficiency and quality, Jinuosi Electronics is undoubtedly your trusted partner.